445. (Q, r)

Continuous review, fixed order quantity. The most common stochastic-demand policy in textbooks and practice.

Decision rule: monitor inventory position continuously. When it drops to (or below) the reorder point , order a fixed quantity .

Two parameters:

445.0.1. Setup

Random demand with rate per unit time and standard deviation . Lead time (constant for now). Holding cost , fixed order cost , plus a service-level requirement (e.g., for 95% cycle service level).

Inventory position . Continuous review means we always know it.

445.0.2. Inventory profile

Sawtooth shape, but with random consumption rate:

445.0.3. Set — the reorder point

To meet cycle service level :

where:

The term is the safety stock — buffer for demand variability.

445.0.4. Set — the order quantity

When fixed cost is significant, use the EOQ formula:

(Approximate — exact joint optimization of and exists but EOQ is within a few % of optimal.)

445.0.5. Final formulas

Average inventory (approximation): , so total holding cost .

Example

Given (shared policy-comparison params):

  • Annual demand: = 12,000 units/year ( units/day)
  • Daily demand std: units/day
  • Lead time: days (constant)
  • Order cost: = $50 / order
  • Holding cost: = $2 / unit / year
  • Service level: 95% →

Step 1 — order quantity (EOQ)

Step 2 — lead-time demand statistics

Step 3 — reorder point

Safety stock: units.

Step 4 — interpret

Whenever inventory position drops to 493, place an order for 775. The order arrives 14 days later. Expected demand during those 14 days is 462; the extra 31 units of safety stock cover up-to-95th-percentile demand fluctuations.

Average ordering rate: orders / year. Average cycle length: days.

Average inventory: units. Annual holding cost: $838 / year. Annual ordering cost: $775 / year. Total: $1613 / year (vs $1549 for deterministic EOQ — the gap is the cost of safety stock).