375. Ppk

375.1. 𝑃𝑝𝑘 (Process Performance Index with Centering)

𝑃𝑝𝑘=Min(USL𝜇overall3𝜎,𝜇overallUSL3𝜎)
Example

Suppose a company manufactures metal rods, and the specification limits for the diameter of the rods are:

  • Upper Specification Limit (USL): 10.2 mm
  • Lower Specification Limit (LSL): 9.8 mm
  • Overall standard deviation (𝜎overall): 0.06 mm
  • Overall process mean (𝜇overall): 10.1 mm

Step 1: Calculate the Distance from the Process Mean to the Specification Limits

Calculate the distance from the overall process mean to both the USL and LSL:

USL𝜇overall=10.2mm10.1mm=0.1mm𝜇overallLSL=10.1mm9.8mm=0.3mm

Step 2: Calculate the Process Performance Index 𝑃𝑘

The formula for 𝑃𝑝𝑘 is:

𝑃𝑝𝑘=Min(USL𝜇overall3𝜎,𝜇overallUSL3𝜎)

Substitute the values:

𝑃𝑝𝑘=Min(0.1mm3×0.06mm,0.3mm3×0.06mm)𝑃𝑝𝑘=Min(0.1mm0.18mm,0.3mm0.18mm)𝑃𝑝𝑘=min(0.56,1.67)=0.56

Interpretation:

  • A 𝑃𝑝 of 1.11 indicates that the process performance, considering all sources of variation over time, is capable but less so than the potential capability indicated by 𝐶𝑝. The value being slightly above 1 suggests that the process can generally produce rods within specifications, but there might be more variability in the process compared to the short-term capability measured by 𝐶𝑝
  • Decrease from the 𝐶𝑝 value (1.33 to 1.11) reflects the impact of additional variability when evaluating the process over a longer time or under different conditions.

Use:

When you need to evaluate the actual performance of a process over a longer period, considering all sources of variation, including shifts, drifts, and other long-term factors.