374. Pp

374.1. 𝑃𝑝 (Process Performance Index)

𝑃𝑝=USLLSL6𝜎overall
Example

Suppose a company manufactures metal rods, and the specification limits for the diameter of the rods are:

  • Upper Specification Limit (USL): 10.2 mm
  • Lower Specification Limit (LSL): 9.8 mm
  • Overall standard deviation (𝜎overall): 0.06 mm

Step 1: Determine the Specification Width

The specification width is the difference between the USL and LSL.

Specification Width=USLLSL=10.2mm9.8mm=0.4

Step 2: Calculate the Process Performance Index 𝑃𝑝

The formula for 𝑃𝑝 is:

𝑃𝑝=Specification Width6𝜎overall=USLLSL6𝜎overall

Substitute the values:

𝑃𝑝=0.4mm6×0.06mm=0.4mm0.36mm=1.11

Interpretation:

  • A 𝑃𝑝 of 1.11 indicates that the process performance, considering all sources of variation over time, is capable but less so than the potential capability indicated by 𝐶𝑝. The value being slightly above 1 suggests that the process can generally produce rods within specifications, but there might be more variability in the process compared to the short-term capability measured by 𝐶𝑝
  • Decrease from the 𝐶𝑝 value (1.33 to 1.11) reflects the impact of additional variability when evaluating the process over a longer time or under different conditions.

Use:

When you need to evaluate the actual performance of a process over a longer period, considering all sources of variation, including shifts, drifts, and other long-term factors.